Romiter Group as a leading pyrolysis machine manufacture, we need to develop all the time. According to the customers’ requirement, we design a new pyrolysis machine with lower cost and higher oil output. it make the pyrolysis oil become easy.
The technology we are using for waste recycling is “pyrolysis”. Pyrolysis is a green technology for waste recycling. It recycles waste tire, waste plastic and waste rubber into fuel oil. It’s a renewable energy and helpfuel to our environment. It solves environmental pollution which is becoming a serious problem in everywhere. I believe it’s a meaningful industry.
Working Process of Waste Tyre Recycling to Oil Plant
1.Feed raw materials
The raw material can be waste tire/waste plastic/waste rubber. Always feed by the auto feeder.
2.Pyrolysis
Include a reactor and catalyst room. Heat the reactor by coal/wood/oil/natural gas. This part will produce high temperature oil gas, the oil gas then flow into the next system.
3. Condensing
Oil gas come out from the reactor and catalyst chamber then cooling down in this part. Condensing system include condenser pipe, oil water separator, horizontal condenser and waste gas condenser. This will make the oil yield to the maximum.
4.Waste gas recovery
This part mainly deal with the gas that cannot be condensed. The whole process is very steady and high efficiency.
5. Discharge
After finished oil produce, the temperature of reactor can be cooled down, When the temperature falls down to 40 degree then carbon black can be discharged automatically by the way of anticlockwise rotate the reactor. The carbon black will drop into slag pool and then use screw conveyor to clean the slag pool. After discharging the carbon black, we can discharge the steel wire. There is steel wire hook in the auto-feeder, we only need put the steel wire hook into the reactor, and start the motor, the steel wire can be pulled out easily, there is no need for workers to contact the reactor, it is very convenient.
Equipment List of Waste Tyre Pyrolysis Recycling to Oil Plant
A | The Main Engine | |||
1 | Reactor | Φ2200×L4800×H2400mm | 1 Set | Assembled by refractory cement etc. |
2 | Furnace grate | L1000mm Casting | 20 Pieces | |
3 | Pressure gage | Y-100 0-0.6 Mpa | 1 Piece | |
4 | Furnace door | Casting 400 mm×400 mm | 2Pieces | |
5 | Pyroelectricity thermocouple | Depth 300WRN-130 0-1300℃ | 1 Piece | |
Pyroelectricity sensor wire | 2*1.5mm—-380V | 10 Meters | ||
Thermometer | XMT Series | 1 Piece | ||
B | The part of catalytic and condenser | |||
1 | Horizontal condenser | Ф600mm×L3500mm | 2 pieces | |
Ф325mm×L3500mm | 1Piece | |||
2 | Horizontal heat exchange | Ф159mm×L6000mm | 1 Piece | fabrication on site |
3 | Catalysis | Ф600mm×H2500mm | 1 Piece | |
4 | Oil tank | Ф1500mm×L4600mm | 2 piece | |
Ф900mm×L1500mm | 1 piece | |||
Note | The electricity, water | Water pool, water pump, link pipes, electric wire, electric meter, air blower etc. | Arrange by buyer | |
C | The part of flammable gas recovery | |||
1 | Anti-back fire device | Ф630mm×H750mm | 1 piece | |
2 | The tail gas nozzle | 1 piece | ||
3 | The blower | 200W | 1 piece | |
D | Other accessories – valves, pipes, screws, asbestos pad etc. | |||
1 | Valve | 38.1mm valve | 20 pieces | |
A 27H-10 Safety valve | 2 pieces | |||
2 | Pipe fitting | 38.1mm slipknot | 6 pieces | With 12 pads |
25.4mm Slipknot | 2pieces | With 4 pads | ||
38.1mm elbow | 20 pieces | |||
25.4mm elbow | 6 pieces | |||
25.4mm galvanized pipe | 1 piece | 6m | ||
38.1mm galvanized pipe | 3 pieces | 18m | ||
Φ273 Steel pipe | 3 pieces | 18m | ||
Φ159 Steel pipe | 1 piece | 6m | ||
Φ89 Steel pipe | 1 piece | 6m | ||
38.1mm pipe hoop | 10 pieces | |||
25.4mm pipe hoop | 6 pieces | |||
Flange cover DN80 | 1 piece | |||
Flange DN80 | 6 pieces | |||
Flange DN150 | 2 pieces | |||
Flange DN250 | 6 pieces | |||
38.1mm Double nipple | 20 pieces | |||
25.4mm Double nipple | 6 pieces | |||
3 | Screw& Nuts | M16×50 | 150 sets | |
M10×30 | 30 sets | for draught fan | ||
4 | Link Joint | Ф108mm | 1piece | |
E | Dust & Flavor&Color Removing and Environmental Device | |||
1 | Draught fan | Y5—47 4C Motor 3KW 380V | 1 set | |
-1 | Mouth of horn | Ф273—Ф400 | 1 piece | |
-2 | Air Shutter | Ф400 | 1 piece | |
-3 | Quadrate Elbow | 266*321mm | 1 suit | |
-4 | Slide | 2 pieces | ||
-5 | Triangular belt | 2 pieces | ||
-6 | Foundation bolt | 8 pieces | ||
2 | Dust removal deviceⅠ | Φ800mm×H3380mm | 1 set | |
3 | Dust removal deviceⅡ | Φ800mm×H1000mm | 1 set | |
4 | Chemical pump | Ф200 Motor 1.5KW-380V | 1 piece | |
5 | Oil pump | KCB-83.3 Motor 2.2KW-380V | 2 pieces | |
6 | Decolorizing tank | Ф630mm×L900mm | 1 piece | |
7 | Purification tank | Ф1300mm×H3900mm | 2 Pieces | |
8 | Charger | Gas pump | 1 unit | |
9 | Lead Wind Pipe | Φ273 | 10m | |
10 | Water nozzle | 1/2” | 2 pieces | |
11 | Elbow | 1/2” | 2 pieces | |
12 | Thread head | 1/2” | 2 pieces | Oil tank parts |
13 | Plastic pipe | 1/2” | 1 piece | Oil tank parts |
14 | Electric cabinet | 1100*900*640mm | 1 piece | |
15 | Refractory brick | 230*114*65mm | 260 pieces | |
16 | Refractory clay | 50KG | 1 bag | |
17 | Asbestos cord | Ф10 | 1 tie | |
18 | Asbestos pad | 1.5 Sq. m |
Specification of 10Ton Per Batch Waste Tyre Recycling to Diesel Oil Plant
Item | Content |
Name | WTPO-10 Waste Tyre Recycling to Diesel Oil Plant |
Size | D2600*L6600 |
Capacity | 10 T |
Structure | Horizontal type |
Door’s model | Semi-open door |
Raw material | scrap tire,plastic,rubber,tyre |
Running speed | 0.4 R/Min |
Power | 10-15 kw |
Cooling type | Water cooling |
Consumption of cooling water | 0.2 |
Heating type | Direct |
Nosie | <=85 db |
Installation | 10-15 days |
Warranty | 1 year |
Shipment of Waste Tyre Recycling to Diesel Oil Plant
Model | Name | Size | Capacity | Output /day | Containers |
WTPO-5 | Waste Tyre Recycling Plant Delivery Dimension | D2000*L5000 | 5 | 2-3 T | 20HQ+40GP |
WTPO-8 | Waste Tyre Recycling Plant Delivery Dimension | D2200*L6600 | 8 | 5-6T | 40HQ+40FR |
WTPO-10 | Waste Tyre Recycling Plant Delivery Dimension | D2600*L6600 | 10 | 7-8T | 40HQ+40FR |
WTPO-12 | Waste Tyre Recycling Plant Delivery Dimension | D2800*L6600 | 12 | 8-10T | 40HQ+40FR |
Why Choose Us:
Romiter Group are committed to manufacture pressure vessel, pyrolysis and distillation machine for 5 years. Our factory has complete experience and technology to complete your order. Our oil distillation plant is environmental friendly and energy saving, which make sure customer can use it anywhere.
Nowadays, Romiter Group products include waste tyre pyrolysis to oil plant, waste plastic pyrolysis to oil plant, waste oil distillation machine, rubber crusher plant, carbon black recycling plant.